Thermit® News July 2022

06 Apr.,2023

 

THERMIT®

Introduction to the Thermit® SRZ(EN) welding process

For rail transport, it is essential that the track systems are secure and reliable. This is why we place the utmost importance on the quality of our products and develop these on a continual basis.

As part of this, we have enhanced the Thermit® welding process for grooved rails. We have therefore also adapted it to the requirements of EN 16771 (aluminothermic welding of grooved rails) and certified it pursuant to this standard.

In May we started with the introduction of the certified Thermit® SRZ(EN) welding process. This replaces the existing Thermit® SRZ process.

Thermit® SRZ(EN) differs from the existing SRZ process due to:

  • a shortened and defined preheating time with a propane/oxygen burner;
  • a shortened and automated preheating operation with a Smartweld Jet;
  • updated and uniform mould geometry;
  • suitability for all standardised and non-standardised rail grades.

The Thermit® SRZ L50 flangewidth/flat-bottom rail and Thermit® SRZ L75 process variants will remain unchanged. The specified use of Thermit® Plus portions for grooved rail steel grades from R260 will also remain in place. Track tests have shown that weld metal dents can be avoided with this portion variant. These Thermit® portions can also be used to safely weld higher-strength grooved rail steel grades, which undergo higher stresses during installation. In addition, Smartweld Jet preheating has a positive effect on ultra-high-strength grooved rail grades from rail grade R340GHT. For the reliable execution of the preheating process, ensuring the consistently high quality of your Thermit® weld, preheating with the Smartweld Jet is recommended for all grades and profiles.

If you have any questions about Thermit® SRZ(EN), please contact your sales representative, who will be happy to help.

With high quality products and considerate service, we will work together with you to enhance your business and improve the efficiency. Please don't hesitate to contact us to get more details of Thermit Welding Consumables.

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