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If you were challenged with finding a way to cool down an industrial-size space and you had to pick between using one or two large industrial fans versus using many regular smaller fans to get it done, what type of fan would you pick? The answer seems like a no-brainer. You’d pick the large industrial fans. But what do you need to know to make an informed decision between industrial fans vs regular fans? Let’s find out. In this blog, you will read about the benefits of an industrial-sized ceiling fan for your large space. Whether it is a warehouse or a residential space, there is an industrial-sized ceiling fan solution available.
Are Industrial Fans Better than Regular Fans?
Because of the large circumference and specially designed airfoils of large industrial ceiling fans, it only takes one big fan to create balanced and comfortable airflow in a large area, compared to 34 small fans to get similar results. That results in HUGE energy savings for you. The use of space in industrial environments is usually limited because any area that is free is more than likely occupied by workers or equipment. This can be problematic if you try to use ground fans for cooling on a production or distribution floor.
Additionally, having many small ground fans creates safety challenges. They become a tripping hazard from exposed wires, which also can make it difficult to navigate free space. Big industrial fans are not only a practical way to help provide comfortable airflow for workers, but the fans also assist in providing a safer work environment.
“We decided on large ceiling fans because our employees were really stressed with high heat environments, especially during the summer months. We tried some floor spot cooling fans but they often got damaged from forklift traffic and also became a trip hazard. We felt like going to a large ceiling fan was the best option for keeping our employees cool.” – Nick Soto, Operations Manager, thyssenkrupp Areospace
Industrial Fans are Energy Efficient
The biggest benefit of using a bigger industrial fan instead of many smaller industrial fans is the reduction in energy usage. An average regular fan spins several times faster than a large industrial fan. Big industrial fans are also designed to move high volumes of air at low speeds. This means you need fewer large fans to achieve what takes many small fans to accomplish.
Big industrial fans use a lot less energy than traditional fans because they push a lot of air. They also work amazingly well with air conditioning systems. A big industrial fan can reduce the amount of electricity that HVAC system uses each month, further improving energy efficiency. In fact, some MacroAir customers have been able to reduce their air conditioning tonnage by a full 25% by turning up their thermostat while running the fans.
The large, slow-moving columns of air created by big industrial fans have a wider reach, create less noise, and operate more efficiently than regular fans. MacroAir industrial fans offer the latest in innovative large ceiling fan technology. They provide a more efficient way to keep employees comfortable while on the job, which helps companies maintain quality work output and a safe environment.
Industrial Fans are Quiet
Besides reduced energy costs, large industrial ceiling fans provide powerful airflow much quieter than smaller, fast-spinning fans. The airflow speed on larger fans is much slower resulting in nearly silent operation. Decibel levels (dBs) range from 39 to 63 on MacroAir’s collection of high volume low speed (HVLS) ceiling fans. Regular smaller ceiling fans average between 60 and 70 dBs. Even more, smaller drum fans and oscillating fans have dB levels up to 90! It is important to note that prolonged exposure to anything over 70 dBs can have detrimental effects on your hearing.
The Difference Between Commercial Fans and Industrial Fans
Industrial fans and commercial fans do not have clear definitions. However, both terms do point to fans of heavy-duty construction. Manufacturing these fans may include the use of stronger materials, increased airflow capabilities, and increased motor life.
Understanding the small differences between industrial and commercial ceiling fans can help you make an informed decision when selecting the right HVLS fans for your space.
Industrial Fans
An industrial fan can be 8 to 24 feet in diameter. It is typically used in large industrial applications such as warehouses and manufacturing facilities. Large industrial ceiling fans are ideal for, you guessed it, an industrial ceiling. This is because they help increase a comfortable climate through optimum airflow. HVLS industrial fans create more energy efficiency than axial flow fans, centrifugal fans, and traditional industrial fans.
Check out one of MacroAir’s big industrial fans:
MacroAir AirVolution
Costs only 31¢ per day to operate a large industrial ceiling fan, so it lowers energy costs.
AirVolution’s gearbox and electric motor combination are powerful and durable.
here
to learn more.
Commercial Fans
Commerical fans work in spaces with ceiling heights as low as 12 feet. And, they are perfect to help cool smaller commercial spaces. This includes restaurants, stadium concourses, and workout facilities. Because commercial fans are more visible to the public, commercial fans typically feature sleek looks and custom color options to add a more appealing aesthetic.
Check out one of MacroAir’s big commercial fans:
MacroAir AVD370
Only two moving parts require zero maintenance.
No liquids, no oils that could leak from the gearbox motor.
Sleek design featuring custom color options.
here
to learn more.
Because of the large diameter of the fans and the specially designed fan blades of both industrial and commercial ceiling fans, it takes fewer fans to create balanced and comfortable airflow in a larger space.
What’s further, you get the same high volume of airflow from industrial and commercial ceiling fans compared to traditional fans and blowers or power roof ventilators. It really comes down to aesthetics. If you have a more visible space to the public, then you would want an HVLS fan that is more visually appealing, like the MacroAir AVD370 mentioned above.
Industrial Fans at Home
Industrial fans actually work beautifully for residential use. If you have a covered patio space that is in need of air movement, large industrial ceiling fans are perfect for your outdoor residential spaces. They will keep the air moving efficiently. Additionally, they are outdoor-rated and customizable in size, color, and finish to fit your space perfectly.
They are not just for outdoor use at home, but they are also perfect for large great rooms and living rooms. The industrial look and size are very on-trend within your living spaces. The AVD370 by MacroAir can actually accommodate ceiling heights as low as 12 feet, and comes in some beautiful colors and finishes!
One more residential area that is perfect for these fans is your garage and shop. Proper ventilation and air movement are essential for your own safety. Plus, it will help keep you cooler while working in your garage/shop. If you are a tinkerer and love to be in your garage/shop space, this is an ideal way to keep yourself cool while working.
Let Us Help!
Now that you know the differences and similarities, you can confidently select the correct type of fan for your space. Let us help you! We here at MacroAir are happy to help you find your perfect industrial fan solution. Whether it is for a warehouse facility, commercial facility, or residential space, we will help you find your perfect big fan.
Click the link below to learn more about how MacroAir big fans can help cool you down more efficiently than regular small fans.
Imagine working inside a warehouse. You’ve got tons of work to do—boxes to pack, shipments to send—but it’s HOT. It’s more than uncomfortable; you’re sweating, breathing heavy, and feeling woozy. You find it hard to concentrate, and your body’s moving as slowly as your brain.
What can you do? You have a small desk fan at your workstation, but it’s not helping. Ice water, frequent breaks, and opening a bay door aren’t providing much relief, either.
There’s no way you can get all your work done under these conditions. What you really need is a large industrial fan. How do they work? Are they worth it? Do they really work?
When the weather gets hot, anything with an interior space such as a car or a building traps heat inside. With no ventilation or cooler air to pass through it, the conditions remain stifling—even dangerous—for those inside.
When this happens, the human body heats up, too. It increases the flow of blood to the skin to transfer some heat to the body’s surface, producing sweat. Our brain conserves energy by telling the muscles to slow down. Fatigue—physical and mental—sets in. Under extreme heat, the body even begins to shut down.
Getting work done while your body is under this kind of duress is extremely difficult.
Air-conditioning is the most common solution in homes and offices, but installing and running A/C in a warehouse is too costly for most businesses. Large industrial fans, however, provide a genius alternative.
Large industrial fans produce enough pressure to circulate air throughout massive rooms like warehouses. Smaller ceiling fans—like the ones you’d find in your home—simply aren’t powerful enough to force airflow through huge spaces.
But large industrial fans can. The airflow they create provides a constant breeze that flows across a person’s sweaty skin, causing the sweat to evaporate, giving the body a chance to cool down. It’s an effect known as “evaporative cooling”—the same basic principle used in air-conditioning systems.
Since warehouses vary in size, structure, ceiling height, interior configuration, and other factors, the type of industrial fan needed can vary, as well. Large industrial fans range in size from 8 to 30 feet in diameter (2.4 to 9.1 meters). They come with a variety of options, including motor type and size, airfoil shape, and technical features.
The world’s most popular large industrial fan, the Powerfoil® X4 from Big Ass Fans, is a great example of what these types of warehouse fans are capable of. It’s big, powerful, durable, and designed to produce the maximum amount of airflow in even the hottest, harshest conditions.
A similar fan, the Powerfoil® D, comes with a Neodymium magnet motor that’s both robust and silent. The Powerfoil D is extremely energy efficient, as well, and can be used indoors or outdoors. With proper maintenance, it’s designed to last for decades.
If you’re in need of a large industrial fan with technical features like fire suppression, security, or HVAC integration, the Powerfoil® 8 might be your best candidate. It’s a hard-working beast that performs like a dream even in gritty, severe environmental conditions.
For those looking for a more affordable yet effective option, Big Ass Fans’ Basic 6® provides massive air movement while keeping your energy bills as low as possible. It’s made with industrial-grade parts and materials and even comes with a variety of color options.
Finding out if a large industrial fan is right for you is easy. The airflow experts at Big Ass Fans are always on hand to answer your questions and guide you through your options.
We can also provide a computational fluid dynamics (CFD) analysis of your warehouse to determine the best fan for your needs. Our SpecLab® software gives you a quantifiable visual demonstration of how our fans will improve air circulation in your warehouse. You can see the dramatic difference with your own eyes.
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