The abrasive belts are actuated, station after station, by the signal of sensors. After the last station, the tubes are again handled by rubber clamping rollers which bring the tubes to an unloading station where these are kept separated from each other, avoiding any type of minor scratch. In this way, a perfect final finishing is assured. One inspection area can also be supplied at the end of the unloading table.
A different number of stations can be supplied. A 6 stations design enables to remove imperfections from tube surface and to deliver a very fine roughness which can even be below 0.1 Ra. Such high level of the fine surface can be suitable either for stainless steel polishing or in case of steel and brass, when a further final coating is applied, such as chrome plating. Also in this application, removing every little imperfection might be crucial to guarantee that no minor defect will be visible after the plating process.
Nevertheless, set-ups with a lower number of stations are also available in order to meet different application requirements.
MLW100 6Z AT can finish tubes from 360mm long up to 6m. More, tubes with different lengths can be processed in the same batch.
Despite the main application for these machines being round tubes and pipes, due to the ML Planetary System’s flexibility, different shapes can be finished by request. Oval tubes, D shaped profiles, threaded rods, slotted or drilled tubes can be processed, keeping the quality and maintaining the reduced vibration which this system provides. A demonstration video with these functions is available on the producer’s website.
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